Advantages of Buying Overstock/Refurbished Industrial Equipment

The choices when you buy industrial automation equipment are varied.  Do you buy new? Overstock? Refurbished? Do you consider repairing your current part?  Some of these decisions will be predicated by the age of your factory automation systems and the availability of parts.  Older, legacy systems that are no longer supported by the OEM give limited options and may offer a challenge when sourcing quality replacement parts. 

Here at AX Control, we stock a wide range of professionally refurbished, repaired, and reconditioned automation parts from companies like GE, Eurotherm, and Reliance Electric, just to name a few.  Every piece of legacy equipment we sell has been inspected, cleaned, tested, serviced, and brought up to proper working order before we place it into our available online inventory. When you order from us, we carefully pack each product so it will reach you in the exact condition it was in when it leaves our facility and is guaranteed to arrive not DOA. 

Overstock/Refurbished: definitions.

Overstock parts exceeded the original demand from the OEM. Many of these parts have never been used and remain in their factory packaging.

Refurbished parts, on the other hand, have been used. They make their way to us in a number of ways, but regardless of how they get here, they are fully checked over and optimized before we place them in our inventory. While these parts may show wear associated with age and use, they are in good working order and are fully reliable.

Reduce(your costs.) Reuse. Recycle.

Other advantages to buying refurbished parts from AX Control include: 

  • Reliability–Since we take such care in preparing our automation parts for sale, you can be confident in their durability.  Additionally, all items are automatically warrantied upon purchase. You can learn more about the warranty terms for a specific product on that product’s individual page. 
Five stars to show quality.  Industrial Automation Equipment is built to last.
  • PriceRefurbished legacy parts at AX Control are typically sold at a fraction of their new cost.   This significant cost savings allows our customers to maintain an inventory of on-the-shelf spares without a lot of outlay of capital.  These available spares, in turn, minimize downtime for your facility. No one wants expensive downtime.
  • Equivalence–OEM parts can swap out like-for-like. This is an easy way to avoid compatibility issues that can occur with upgrades to your existing equipment.  This also avoids the functionality and fit issues that sometimes occur with third-party parts. The cost in time is important here. Issues may not be obvious until a part has been delivered and fails to work on your system.  
Image of a scale, weighing the pros and cons of buying refurbished industrial automation equipment
Weigh the advantages of buying industrial automation equipment from a secondary supplier.
  • Availability–The older your system, the greater your challenge is likely to be in finding a constant, reliable source for quality replacement parts.  Without pre-planning, this can lead to sourcing issues that impact your facility’s ability to stay productive. 

 Here at AX Control, we constantly add inventory to the stock stored in our warehouse.  We have over two football fields worth of space under-roof at our facility, which means we have the room to maintain significant on-hand inventory.  And with our same-day and next-day shipping options, we can get those parts to you in a jiffy.   When you buy from us you will be achieving the three Rs: you will be reducing your costs, you will be reusing like-for-like parts, and you will have the opportunity to recycle parts you’re ready to part with through our surplus purchase program.

Repair Your Equipment

What if you decide you want to repair your current equipment? We do that, too. Standard repairs include free domestic ground shipping to and from our facility during the repair and come with a warranty that varies from one year for motors up to three years for parts like PLCs and HMI displays. Refer to our website or talk to our team at sales@axcontrol.com for more information.

View our About Us page to find out more about our shipping options, accreditations, and to access our search bar.

The Reliance VFD: Basics of Variable-Frequency Drives

Close up image of a GV3000 Reliance VFD SE Drive.
20 HP Variable Frequency GV3000/SE Drive from Reliance Electric

Reliance VFD drives have been around for years. VFDs have been widely used for industrial applications, for good reason. Pulse-width modulation (PWM) VFDs offer low costs, high efficiency, and excellent input power factor.

However, VFDs need proper care and installation to run optimally. Sometimes this means controlling airflow going to the drive to control heat generation. VFDs have a typical efficiency rating between 95-98%. But VFDs produce more heat than other electrical equipment, especially when enclosed. And heat losses are directly related to the VFD’s efficiency rating.

Make sure to note your drive’s max operating temperature under real operating conditions. Some drives can operate to 122 degrees Fahrenheit safely. Others can only withstand max temps of 104 degrees Fahrenheit before overheating. To extend the life of your equipment, err on the side of caution and try to operate VFDs below their rated max operating temperature. This will extend your equipment’s lifespan. It will also reduce any risk of localized overheating.

Positioning is Key

One way to ensure your Reliance VFD maintains temperature is through proper positioning. Try to place VFDs close to the bottom of electrical enclosures. This will ensure incoming air is as cool as possible, since it hasn’t already run across other components. Also, maintain recommended right-to-left clearances between units.

Why Are VFDs Used?

Many prefer VFDs like the Reliance VFD over single-speed drives because they can control the speed of an AC motor while offering smooth startup capabilities. Adjustments to frequency delivered to the motor prevents straining from heavy load.

VFD Design Saves Energy

This same frequency adjustment offers energy savings, too. VFDs allow motors to operate at less than full speed. A 25% reduction of motor speed can decrease energy consumption by close to 60%. Meanwhile, a 50% reduction can decrease consumption by almost 90%.

It is important to note “frequency adjustment” can also fall under the misnomer of “speed control.” Speed control is the result of the former. As downward adjustments in frequency occur, other improvements follow improved energy consumption. Mechanical stress lowers, extending machine lifetime. Noise levels also reduce.

Where are VFDs Used?

Three out of every four VFDs produced end up as part of control systems for pumps, fans, and compressors. It is easier to control the speed of a pump through a VFD rather than try to control the flow of water or air in the system through valves. This makes VFDs perfect for pump and fan applications.

Need replacement parts for your Reliance VFD? We can help! Talk to our team today.

GE QuickPanel HMI: What You Need To Know

The GE QuickPanel HMI series includes the QuickPanel Junior series as well as their larger HMIs. These HMI units come in both monochrome and STN Color options and provide a sharp information-rich picture with excellent graphic options.

GE QuickPanel Jr.  This is one of several versions of the GE QuickPanel HMI.
GE QuickPanel Touchscreen HMI CQPI31200C2P

GE QuickPanel Jr: The Options

You can find the GE QuickPanel Jr. in two sizes. It is available as either a 5-inch or a 6-inch unit.

5-inch QuickPanel Jr

  • Monochrome available
  • Color STN available
  • Cutout:6.22 inches by 4.45 inches
  • Serial Interface
  • Download Port
  • Power terminals

6-inch QuickPanel Jr

  • Monochrome available
  • Color STN available
  • Cutout:6.10 inches by 5.43 inches
  • Serial Interface
  • Download Port
  • Power terminals

There is also a 6-inch hand-held QuickPanel version. This is available as both a monochrome or as a color STN monitor.

Closeup of a GE Handheld HMI.
GE Quickpanel Handheld QPH-2D100-L2P

All models are UL listed, cUL, and UL listed to Canadian Standards. They are for use in Class I, Group A, B, C, D, Div 2.

Larger GE Quick Panel HMIs: Options

The GE QuickPanel HMI is also available in larger versions. These are identical to the QuickPanel Jr. except in size. The larger units have roughly four times the viewing area as the Jr. models. The larger models are available in several different versions including

  • a 9-inch Monochrome module, with a 10.20 inch x 7.92 inch cutout
  • a 10.5-inch Monochrome module, with a 11.89 inch x 9.57 inch cutout
  • a 10.5-inch Color STN module, with a 11.89 inch x 9.57 inch cutout
  • a 10.5-inch Color TFT module, with a 11.89 inch x 9.57 inch cutout
  • a 12.1-inch Color TFT module, with a 13.07 inch x 10.70 inch cutout

All units have a standard NEMA 4x/12 enclosure. They are UL, cUL, Class 1 Div 2 and CE approved.

GE Quickpanels can communicate with over 70 different PLCs and communication networks. This includes DeviceNet, Allen-Bradley Remote I/O, Modicon Modbus Plus, Data Highway Plus, and GE Genius I/O.

DirectLogic 405: What You Need to Know

Close-up of a DirectLogic CPU.  The DL405 D4-450 CPU is one of several CPUs in AX Control stock.
The DirectLogic D4-450 CPU

The DirectLogic 405 from Koyo is a modular controller with built-in PID instruction. End-users can add a number of different I/O modules to this low-cost controller to create configurations that meet their particular needs.

The DirectLogic 405 offers up to 3,500 local or distributed individual remote I/O points. The I/O and specific PID (proportional integral derivative control) allows command of processes like position, velocity, and temperature. One of our earlier blogs talks more about PID.

DirectLogic 405 Features

As a modular PLC, the DirectLogic 405 uses specialty and expansion modules to complete the system. This includes modules like

  • High-Speed Counters
  • PID Modules
  • SDS Modules
  • Input Simulators
  • 4-loop Temperature Controller
  • Filler Modules
  • Interrupt Modules
  • Relay Output Modules
  • Analog Modules

The DirectLogic 405 PLC offers three CPU modules. This includes the DL430, the DL440, and the DL450. All units offer built-in power supplies and communication ports. They have built-in diagnostics, significant program memory, and a substantial instruction set. However, the CPUs vary in initialization speeds, time required to read input status, and communication request speeds. Also, I/O support may change between modules. Additionally, the DL450 has drum timers and built-in PID loops, along with extra communication ports.

DirectLogic PLC: Uses

The DirectLogic PLC supports 4-20 mA, 0-20 mA, 0-5 V, 0-10 V, 1-5 V, +/-5 V, and +/-10 V. As a low-cost controller with a wide number of application options, the DL405 is popular for many applications. It is widely used in industrial applications where data communications or RTD/thermocouple inputs are required.

A DirectLogic 405 CPU.  Close-up of a DL405 D4-430.
The DirectLogic D4-430 CPU

DL405 Port Comparison

The DL450 offers more network ports than the DL430 or DL440. In comparison, the DL450 includes two network ports. These can serve as ModBus masters or slaves, or as DirectNET masters or slaves.

The DL430 and the DL440 have two built-in communication ports. Meanwhile, the DL450 has four.

Other DirectLogic 405 FAQs

At AX Control we field many questions about our DL405 inventory. Here are the answers to some of the most frequently asked questions.

Do DL405 PLCS offer Ethernet capability? Yes. Order an H4-Ecom Module if you require Ethernet.

What about Modbus protocol? If you have a DL430 or DL440 CPU, you will need a F4-MAS-MB master or a F4-SLV-MB slave module for Modbus. However, a DL450 CPU can support Modbus on port 1 or port 3.

Can the DL405 reset to factory defaults? Yes, it can. We can help with this. If you are resetting equipment in your possession, we suggest referring to directions in the DL405 manual for taking the CPU back to factory defaults.

A DirectLogic 405 CPU.  Close-up of a DL405 D4-440DC-1
The DirectLogic D4-440DC-1 CPU

Our staff is always ready to help with any Automation Direct components you may need. Talk to us today.