{"id":396,"date":"2020-01-17T20:42:05","date_gmt":"2020-01-17T20:42:05","guid":{"rendered":"https:\/\/www.axcontrol.com\/blog\/?p=396"},"modified":"2021-03-12T19:43:07","modified_gmt":"2021-03-12T19:43:07","slug":"machine-vision-is-improving-manufacturing-robotics","status":"publish","type":"post","link":"https:\/\/www.axcontrol.com\/blog\/2020\/machine-vision-is-improving-manufacturing-robotics\/17\/01\/","title":{"rendered":"Machine Vision is Improving Manufacturing Robotics"},"content":{"rendered":"\n<p>Why consider Insight 2000 Cognex or the Insight 8000 Cognex camera? <\/p>\n\n\n\n<p>As sophisticated technologies are introduced into the manufacturing landscape, those who want to include robotics as part of their production line are looking for ways to increase the machine\u2019s functionality, flexibility, and efficiency.\u00a0 This often means manufacturers are adding machine vision capability to their robotics to meet these goals.\u00a0 Cognex cameras are ideally designed for use as vision sensors. <\/p>\n\n\n\n<figure class=\"wp-block-image size-large is-style-rounded\"><img data-attachment-id=\"1199\" data-permalink=\"https:\/\/www.axcontrol.com\/blog\/2020\/machine-vision-is-improving-manufacturing-robotics\/17\/01\/is2000\/\" data-orig-file=\"https:\/\/www.axcontrol.com\/blog\/wp-content\/uploads\/2021\/03\/IS2000.png\" data-orig-size=\"1200,981\" data-comments-opened=\"1\" data-image-meta=\"{&quot;aperture&quot;:&quot;0&quot;,&quot;credit&quot;:&quot;&quot;,&quot;camera&quot;:&quot;&quot;,&quot;caption&quot;:&quot;&quot;,&quot;created_timestamp&quot;:&quot;0&quot;,&quot;copyright&quot;:&quot;&quot;,&quot;focal_length&quot;:&quot;0&quot;,&quot;iso&quot;:&quot;0&quot;,&quot;shutter_speed&quot;:&quot;0&quot;,&quot;title&quot;:&quot;&quot;,&quot;orientation&quot;:&quot;0&quot;}\" data-image-title=\"IS2000\" data-image-description=\"&lt;p&gt;Congex IS200 product can be seen and bought form Ax Control&lt;\/p&gt;\n\" data-image-caption=\"\" data-medium-file=\"https:\/\/www.axcontrol.com\/blog\/wp-content\/uploads\/2021\/03\/IS2000-300x245.png\" data-large-file=\"https:\/\/www.axcontrol.com\/blog\/wp-content\/uploads\/2021\/03\/IS2000-1024x837.png\" decoding=\"async\" loading=\"lazy\" width=\"1024\" height=\"837\" src=\"https:\/\/www.axcontrol.com\/blog\/wp-content\/uploads\/2021\/03\/IS2000-1024x837.png\" alt=\"Insight Cognex 2000 is ideal for use as a vision sensor. \" class=\"wp-image-1199\" srcset=\"https:\/\/www.axcontrol.com\/blog\/wp-content\/uploads\/2021\/03\/IS2000-1024x837.png 1024w, https:\/\/www.axcontrol.com\/blog\/wp-content\/uploads\/2021\/03\/IS2000-300x245.png 300w, https:\/\/www.axcontrol.com\/blog\/wp-content\/uploads\/2021\/03\/IS2000-768x628.png 768w, https:\/\/www.axcontrol.com\/blog\/wp-content\/uploads\/2021\/03\/IS2000.png 1200w\" sizes=\"(max-width: 709px) 85vw, (max-width: 909px) 67vw, (max-width: 1362px) 62vw, 840px\" \/><figcaption>The<a href=\"https:\/\/www.axcontrol.com\/automation\/cognex-vision\/in-sight-2000\/IS2000\"> InSight Cognex 2000<\/a> camera <\/figcaption><\/figure>\n\n\n\n<h2 class=\"wp-block-heading\">How machine vision works<\/h2>\n\n\n\n<p>For most of their existence, robotics have used sensors, PLCs, and coding to create their movements.&nbsp; But despite what we may have inferred from pop culture references in movies like Terminator or from cartoons, older robots have difficulty picking up and moving small parts, especially parts lacking similarities on all sides, like a screw with a tapering shank connected to a rounded head&#8230;.or Princess Twilight Sparkle parts. <\/p>\n\n\n\n<!--more-->\n\n\n\n<p>Machine vision vision uses cameras as their sensors.   These are connected to software algorithms that allow the robotics hardware to automate complex tasks or precisely handle equipment.  <\/p>\n\n\n\n<figure class=\"wp-block-embed is-type-video is-provider-youtube wp-block-embed-youtube wp-embed-aspect-16-9 wp-has-aspect-ratio\"><div class=\"wp-block-embed__wrapper\">\n<iframe loading=\"lazy\" title=\"d\u01dd\u01ddls \u2013 goal (Princess Twilight Sparkle assembly line)\" width=\"840\" height=\"473\" src=\"https:\/\/www.youtube.com\/embed\/1pdRf01nznc?feature=oembed\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture\" allowfullscreen><\/iframe>\n<\/div><figcaption>Moving small parts is more difficult for robotics than pop culture makes it out to be. <\/figcaption><\/figure>\n\n\n\n<p>This process uses up to four cameras to transmit information back to the interface.  With this information, algorithms can decide how and when to move hardware,  and robotics can have up to a 360-degree view of their surroundings as they move through the manufacturing process.<\/p>\n\n\n\n<p>Even when only one camera is utilized&#8211;which allows scanning of a single X\/Y plane&#8211;machine vision can be used to recognize variations or anomalies in parts.\u00a0 But the recognition of variations and anomalies is part of <a href=\"https:\/\/www.axcontrol.com\/blog\/2020\/what-is-machine-learning\/26\/08\/\">how deep learning algorithms work within machine learning.<\/a> <\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Robotics in Manufacturing <\/h2>\n\n\n\n<p>With recent improvements in both robotics, their associated software, and machine vision, robotics have worked their way into many facets of the manufacturing world.  Robotics are now utilized in jobs like: <\/p>\n\n\n\n<ul><li>Welding<\/li><li>Shipping<\/li><li>Product packing and palletizing<\/li><li>Assembly<\/li><li>Metal Fabrication<\/li><\/ul>\n\n\n\n<p>Robotics are improving the overall efficiency of manufacturing, and much of this is due to the improvements in how these machines see the world around them. This advancement in machine vision is being driven, in part, by the enhanced capabilities of vision technology.\u00a0 Many cameras, like some of <a href=\"https:\/\/www.axcontrol.com\/automation\/cognex-vision\">our newer Cognex camera stock<\/a>, like <a href=\"https:\/\/www.axcontrol.com\/automation\/cognex-vision\/in-sight-8000\">the InSight 8000 series<\/a> offer higher resolution (up to 2592 x 1944) or faster acquisition rates (up to 217 fps)\u00a0 that make them ideal for use in machine vision.   However, earlier versions like the Insight 2000 Cognex can be an affordable option.  The Insight 2000 Cognex offers 1280 x 960 resolution and an acquisition speed of 40 frames per second.    <\/p>\n\n\n\n<h2 class=\"wp-block-heading\">How to choose a vision camera<\/h2>\n\n\n\n<p>There are several factors to take into consideration if you&#8217;re looking to select a camera to use for machine vision.  Your budget will be the first factor.   You also have to make sure to choose a camera designed for use in industrial applications where the environment may be hotter, dirtier, and tougher.  Make sure to review vibration limitations.   Also consider<\/p>\n\n\n\n<ul><li><strong>Resolution requirements.<\/strong>  Know what you&#8217;re scanning for.  Higher resolution cameras can pick up more detail.  But does your application require pinpoint detail or will something less do the job? <\/li><li><strong>Imaging rate<\/strong>.  How quickly will your camera have to acquire new information to do your job properly?  <\/li><li><strong>Interconnection standards<\/strong>.  How will your camera connect with your host computer?  Some options include Camera Link, Camera Link HS, USB3 Vision, and GigE Vision. <\/li><li><strong>Type of scan required.<\/strong>  Will you need an area scan or a line scan? <\/li><li><strong>Light wavelength<\/strong>.  Some applications may require sensitivity to UV or infrared. <\/li><\/ul>\n\n\n\n<p>As this kind of technology continues to develop, material handling via robotics will become more commonplace.&nbsp; Three-dimensional vision technology will allow the system to completely understand the orientation and shape of raw parts, which can then be placed into assembly with precision, and will create a faster, more accurate throughput.&nbsp;<\/p>\n\n\n\n<p class=\"has-text-align-center\">If you need a Cognex Camera or have more questions,  <a href=\"https:\/\/www.axcontrol.com\/contact-us\">contact our team today<\/a>. <\/p>\n\n\n\n<p class=\"has-text-align-center\">Want to know more about Cognex InSight?  Read our <a href=\"https:\/\/www.axcontrol.com\/blog\/2020\/02\/26\/answers-to-faqs-about-cognex-insight\/\">answers to FAQs about Cognex<\/a> here. <\/p>\n\n\n\n<p><br><\/p>\n","protected":false},"excerpt":{"rendered":"<p>Machine vision can create a faster, more flexible throughput on your factory floor. <\/p>\n","protected":false},"author":1,"featured_media":397,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"jetpack_post_was_ever_published":false},"categories":[10,95],"tags":[5,108,109,107,74,67],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v21.2 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Machine Vision is Improving Manufacturing Robotics - AX Control, Inc.<\/title>\n<meta name=\"description\" content=\"Cameras like the Insight 2000 Cognex are designed to work as vision sensors. 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After all, many capacitors, which are sometimes confused for resistors, are polarized and must be placed properly within a circuit. But resistors\u2026","rel":"","context":"In &quot;Education&quot;","img":{"alt_text":"1200px-Resistors","src":"https:\/\/i0.wp.com\/www.axcontrol.com\/blog\/wp-content\/uploads\/2021\/10\/1200px-Resistors_437342078.jpg?resize=350%2C200&ssl=1","width":350,"height":200},"classes":[]},{"id":1381,"url":"https:\/\/www.axcontrol.com\/blog\/2021\/reconditioned-industrial-robots-what-to-know\/12\/05\/","url_meta":{"origin":396,"position":3},"title":"Reconditioned Industrial Robots: What to Know","date":"May 12, 2021","format":false,"excerpt":"Even secondhand, industrial robots represent a big investment. Photo by Possessed Photography on Unsplash. Buying reconditioned industrial robots is becoming increasingly more common.\u00a0 These can be sourced through various merchants, or through larger sites like eBay or Amazon.\u00a0\u00a0 But even secondhand, industrial robotics represents a significant investment.\u00a0 And if sourced\u2026","rel":"","context":"In &quot;technology&quot;","img":{"alt_text":"possessed-photography-dRMQiAubdws-unsplash","src":"https:\/\/i0.wp.com\/www.axcontrol.com\/blog\/wp-content\/uploads\/2021\/05\/possessed-photography-dRMQiAubdws-unsplash.jpg?resize=350%2C200&ssl=1","width":350,"height":200},"classes":[]},{"id":890,"url":"https:\/\/www.axcontrol.com\/blog\/2020\/what-is-machine-learning\/26\/08\/","url_meta":{"origin":396,"position":4},"title":"What is Machine Learning?","date":"August 26, 2020","format":false,"excerpt":"What is Machine Learning, Simply? Machine learning, or rather the idea machines can learn to 'do' without an explicit set of instructions (programming), has been the basis of many movies where humans end up getting the short end of the deal. But is machine learning truly that dire? Unlikely. Machine\u2026","rel":"","context":"In &quot;AI and Machine Learning&quot;","img":{"alt_text":"development codes. This represents the \"What is Machine Learning\" question.","src":"https:\/\/i0.wp.com\/www.axcontrol.com\/blog\/wp-content\/uploads\/2020\/08\/pexels-photo-1936299.jpeg?resize=350%2C200&ssl=1","width":350,"height":200},"classes":[]},{"id":2494,"url":"https:\/\/www.axcontrol.com\/blog\/2021\/industrial-automation-defined\/30\/12\/","url_meta":{"origin":396,"position":5},"title":"Industrial Automation Defined","date":"December 30, 2021","format":false,"excerpt":"Industrial automation is part of modern manufacturing. AX Control states at the top of our \"About\" page that we are \"a global supplier of industrial automation parts.\" But what exactly is industrial automation? 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