{"id":2447,"date":"2021-11-23T12:53:00","date_gmt":"2021-11-23T12:53:00","guid":{"rendered":"https:\/\/www.axcontrol.com\/blog\/?p=2447"},"modified":"2023-09-25T16:36:54","modified_gmt":"2023-09-25T16:36:54","slug":"what-is-a-closed-loop-system","status":"publish","type":"post","link":"https:\/\/www.axcontrol.com\/blog\/2021\/what-is-a-closed-loop-system\/23\/11\/","title":{"rendered":"What is a Closed-loop System?"},"content":{"rendered":"\n<figure class=\"wp-block-image size-large\"><img data-attachment-id=\"2455\" data-permalink=\"https:\/\/www.axcontrol.com\/blog\/2021\/what-is-a-closed-loop-system\/23\/11\/pexels-pixabay-159298\/\" data-orig-file=\"https:\/\/www.axcontrol.com\/blog\/wp-content\/uploads\/2021\/11\/pexels-pixabay-159298-scaled.jpg\" data-orig-size=\"2560,1709\" data-comments-opened=\"1\" data-image-meta=\"{&quot;aperture&quot;:&quot;0&quot;,&quot;credit&quot;:&quot;&quot;,&quot;camera&quot;:&quot;&quot;,&quot;caption&quot;:&quot;&quot;,&quot;created_timestamp&quot;:&quot;0&quot;,&quot;copyright&quot;:&quot;&quot;,&quot;focal_length&quot;:&quot;0&quot;,&quot;iso&quot;:&quot;0&quot;,&quot;shutter_speed&quot;:&quot;0&quot;,&quot;title&quot;:&quot;&quot;,&quot;orientation&quot;:&quot;0&quot;}\" data-image-title=\"pexels-pixabay-159298\" data-image-description=\"&lt;p&gt;Industrial gears in a black and white photo&lt;\/p&gt;\n\" data-image-caption=\"\" data-medium-file=\"https:\/\/www.axcontrol.com\/blog\/wp-content\/uploads\/2021\/11\/pexels-pixabay-159298-300x200.jpg\" data-large-file=\"https:\/\/www.axcontrol.com\/blog\/wp-content\/uploads\/2021\/11\/pexels-pixabay-159298-1024x684.jpg\" decoding=\"async\" loading=\"lazy\" width=\"1024\" height=\"684\" src=\"https:\/\/www.axcontrol.com\/blog\/wp-content\/uploads\/2021\/11\/pexels-pixabay-159298-1024x684.jpg\" alt=\"Closed-loop systems can control speed, position, torque, etc. \n\" class=\"wp-image-2455\" srcset=\"https:\/\/www.axcontrol.com\/blog\/wp-content\/uploads\/2021\/11\/pexels-pixabay-159298-1024x684.jpg 1024w, https:\/\/www.axcontrol.com\/blog\/wp-content\/uploads\/2021\/11\/pexels-pixabay-159298-300x200.jpg 300w, https:\/\/www.axcontrol.com\/blog\/wp-content\/uploads\/2021\/11\/pexels-pixabay-159298-768x513.jpg 768w, https:\/\/www.axcontrol.com\/blog\/wp-content\/uploads\/2021\/11\/pexels-pixabay-159298-1536x1025.jpg 1536w, https:\/\/www.axcontrol.com\/blog\/wp-content\/uploads\/2021\/11\/pexels-pixabay-159298-2048x1367.jpg 2048w, https:\/\/www.axcontrol.com\/blog\/wp-content\/uploads\/2021\/11\/pexels-pixabay-159298-1200x801.jpg 1200w\" sizes=\"(max-width: 709px) 85vw, (max-width: 909px) 67vw, (max-width: 1362px) 62vw, 840px\" \/><figcaption class=\"wp-element-caption\">Control loops can control speed, position, torque, temperature, etc. <\/figcaption><\/figure>\n\n\n\n<p>A closed-loop system will make automatic adjustments without external adjustment.  The system uses a setpoint as part of the initial setup. <\/p>\n\n\n\n<p>Sound difficult?  It&#8217;s not.  Let&#8217;s break that down. <\/p>\n\n\n\n<!--more-->\n\n\n\n<h2 class=\"wp-block-heading\">Interacting With Closed-loop Systems<\/h2>\n\n\n\n<p>You&#8217;ve been using closed-loop systems for most of your life.  You just didn&#8217;t know it.  <\/p>\n\n\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-large is-resized\"><img data-attachment-id=\"2452\" data-permalink=\"https:\/\/www.axcontrol.com\/blog\/2021\/what-is-a-closed-loop-system\/23\/11\/pexels-dayvison-de-oliveira-silva-5696115\/\" data-orig-file=\"https:\/\/www.axcontrol.com\/blog\/wp-content\/uploads\/2021\/11\/pexels-dayvison-de-oliveira-silva-5696115-scaled.jpg\" data-orig-size=\"1625,2560\" data-comments-opened=\"1\" data-image-meta=\"{&quot;aperture&quot;:&quot;0&quot;,&quot;credit&quot;:&quot;&quot;,&quot;camera&quot;:&quot;&quot;,&quot;caption&quot;:&quot;&quot;,&quot;created_timestamp&quot;:&quot;0&quot;,&quot;copyright&quot;:&quot;&quot;,&quot;focal_length&quot;:&quot;0&quot;,&quot;iso&quot;:&quot;0&quot;,&quot;shutter_speed&quot;:&quot;0&quot;,&quot;title&quot;:&quot;&quot;,&quot;orientation&quot;:&quot;0&quot;}\" data-image-title=\"pexels-dayvison-de-oliveira-silva-5696115\" data-image-description=\"&lt;p&gt;kitchen photo containing a fridge and oven &lt;\/p&gt;\n\" data-image-caption=\"\" data-medium-file=\"https:\/\/www.axcontrol.com\/blog\/wp-content\/uploads\/2021\/11\/pexels-dayvison-de-oliveira-silva-5696115-190x300.jpg\" data-large-file=\"https:\/\/www.axcontrol.com\/blog\/wp-content\/uploads\/2021\/11\/pexels-dayvison-de-oliveira-silva-5696115-650x1024.jpg\" decoding=\"async\" loading=\"lazy\" src=\"https:\/\/www.axcontrol.com\/blog\/wp-content\/uploads\/2021\/11\/pexels-dayvison-de-oliveira-silva-5696115-650x1024.jpg\" alt=\"Kitchen Closed-Loop Systems\" class=\"wp-image-2452\" width=\"405\" height=\"637\" srcset=\"https:\/\/www.axcontrol.com\/blog\/wp-content\/uploads\/2021\/11\/pexels-dayvison-de-oliveira-silva-5696115-650x1024.jpg 650w, https:\/\/www.axcontrol.com\/blog\/wp-content\/uploads\/2021\/11\/pexels-dayvison-de-oliveira-silva-5696115-190x300.jpg 190w, https:\/\/www.axcontrol.com\/blog\/wp-content\/uploads\/2021\/11\/pexels-dayvison-de-oliveira-silva-5696115-768x1210.jpg 768w, https:\/\/www.axcontrol.com\/blog\/wp-content\/uploads\/2021\/11\/pexels-dayvison-de-oliveira-silva-5696115-975x1536.jpg 975w, https:\/\/www.axcontrol.com\/blog\/wp-content\/uploads\/2021\/11\/pexels-dayvison-de-oliveira-silva-5696115-1300x2048.jpg 1300w, https:\/\/www.axcontrol.com\/blog\/wp-content\/uploads\/2021\/11\/pexels-dayvison-de-oliveira-silva-5696115-1200x1890.jpg 1200w, https:\/\/www.axcontrol.com\/blog\/wp-content\/uploads\/2021\/11\/pexels-dayvison-de-oliveira-silva-5696115-scaled.jpg 1625w\" sizes=\"(max-width: 405px) 85vw, 405px\" \/><figcaption class=\"wp-element-caption\">Your kitchen has several closed-loop systems, including your refrigerator. <\/figcaption><\/figure><\/div>\n\n\n<p>One of the most-used closed-loop systems in your kitchen is your refrigerator. <\/p>\n\n\n\n<p>Think about the last time you went to grab a snack out of your fridge.  Did you think about the temperature dropping as you stood with the door open, scanning the shelves?  Probably not.  <\/p>\n\n\n\n<p>You didn&#8217;t have to, because your refrigerator motor and compressor will click on automatically to compensate for the change in internal temp.  That&#8217;s what refrigerators do.  <\/p>\n\n\n\n<p>That&#8217;s a closed-loop system.   The open door increases the interior temperature.  A sensor automatically alerts the compressor to begin the cooling process again.  This moves more refrigerant through your unit, creating evaporation, which cools the inside until the setpoint temperature is reached. <\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Other Closed-loop systems<\/h2>\n\n\n\n<p>Electric irons, air conditioners, and ovens are other examples of everyday closed-loop systems.    Cruise control could also qualify as a closed-loop.  <\/p>\n\n\n\n<p>Take a look at our<a href=\"https:\/\/www.axcontrol.com\/blog\/2021\/what-is-bang-bang-control\/20\/07\/\"> blog on bang-bang control <\/a>if you want to know a little more about these kinds of control systems. That blog also explains a little about PID control, which works in a different manner. <\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Control Loops in Industrial Applications<\/h2>\n\n\n\n<p> Control loops also make up a fundamental building block in industrial control systems.  <\/p>\n\n\n\n<p>In the example below, the controller could be many things, including a PLC (programmable logic controller), DCS (distributed control system), a discrete controller like a <a href=\"https:\/\/www.axcontrol.com\/automation\/pro-face\/gp3000\">GP3000 series industrial PC<\/a>, or even a function block. <\/p>\n\n\n\n<figure class=\"wp-block-image size-large is-resized\"><img data-attachment-id=\"2449\" data-permalink=\"https:\/\/www.axcontrol.com\/blog\/2021\/what-is-a-closed-loop-system\/23\/11\/1200px-industrial_control_loop\/\" data-orig-file=\"https:\/\/www.axcontrol.com\/blog\/wp-content\/uploads\/2021\/11\/1200px-Industrial_control_loop.jpg\" data-orig-size=\"1200,900\" data-comments-opened=\"1\" data-image-meta=\"{&quot;aperture&quot;:&quot;0&quot;,&quot;credit&quot;:&quot;&quot;,&quot;camera&quot;:&quot;&quot;,&quot;caption&quot;:&quot;&quot;,&quot;created_timestamp&quot;:&quot;0&quot;,&quot;copyright&quot;:&quot;&quot;,&quot;focal_length&quot;:&quot;0&quot;,&quot;iso&quot;:&quot;0&quot;,&quot;shutter_speed&quot;:&quot;0&quot;,&quot;title&quot;:&quot;&quot;,&quot;orientation&quot;:&quot;0&quot;}\" data-image-title=\"1200px-Industrial_control_loop\" data-image-description=\"&lt;p&gt;Loop explaining the industrial control loop for basic building blocks&lt;\/p&gt;\n\" data-image-caption=\"\" data-medium-file=\"https:\/\/www.axcontrol.com\/blog\/wp-content\/uploads\/2021\/11\/1200px-Industrial_control_loop-300x225.jpg\" data-large-file=\"https:\/\/www.axcontrol.com\/blog\/wp-content\/uploads\/2021\/11\/1200px-Industrial_control_loop-1024x768.jpg\" decoding=\"async\" loading=\"lazy\" src=\"https:\/\/www.axcontrol.com\/blog\/wp-content\/uploads\/2021\/11\/1200px-Industrial_control_loop-1024x768.jpg\" alt=\"Industrial process closed-loop system diagram\" class=\"wp-image-2449\" width=\"824\" height=\"618\" srcset=\"https:\/\/www.axcontrol.com\/blog\/wp-content\/uploads\/2021\/11\/1200px-Industrial_control_loop-1024x768.jpg 1024w, https:\/\/www.axcontrol.com\/blog\/wp-content\/uploads\/2021\/11\/1200px-Industrial_control_loop-300x225.jpg 300w, https:\/\/www.axcontrol.com\/blog\/wp-content\/uploads\/2021\/11\/1200px-Industrial_control_loop-768x576.jpg 768w, https:\/\/www.axcontrol.com\/blog\/wp-content\/uploads\/2021\/11\/1200px-Industrial_control_loop.jpg 1200w\" sizes=\"(max-width: 709px) 85vw, (max-width: 909px) 67vw, (max-width: 984px) 61vw, (max-width: 1362px) 45vw, 600px\" \/><figcaption class=\"wp-element-caption\">Industrial Process control loop diagram<\/figcaption><\/figure>\n\n\n\n<p>The above diagram is an example of a PID or intermediate control function that can generate any range of outputs.  This means it can run at 1%, 50%, or 100%, or anything in between.  <\/p>\n\n\n\n<p>As the left-hand side of the diagram shows, these systems can accept set points (SP) either locally or remotely.  Local input might be from a panel, while remote input may be from a remotely placed HMI or other control equipment.   However, the controller also responds to the feedback loop that feeds information back to the controller.  This feedback loop offers a process variable that is then compared to the setpoint to determine when the system should stop.  This is why closed loop controllers are sometimes called feedback controllers. <\/p>\n\n\n\n<p>In industrial control, control loops may be associated with the physical control of the motor shaft in relation to some other thing.  So, for example, the position of a part, speed in reference to time, or the torque delivered by the motor.  <\/p>\n\n\n\n<h2 class=\"wp-block-heading\">What are the Advantages of a Closed-Loop System? <\/h2>\n\n\n\n<p>Closed-loop controllers are superior to open-loop controllers in several ways.  Closed-loop systems can<\/p>\n\n\n\n<ul>\n<li>stabilize unstable processes<\/li>\n\n\n\n<li>improve reference tracking performance<\/li>\n\n\n\n<li>reduce sensitivity to parameter variations<\/li>\n\n\n\n<li>increase accuracy<\/li>\n\n\n\n<li>increase reliability and efficiency, especially in DC drives<\/li>\n<\/ul>\n\n\n\n<p>Keep in mind closed-loop systems can be costlier, more complicated, and require more maintenance.<\/p>\n\n\n\n<p class=\"has-text-align-center\">Are you looking for a great HMI or Operator Interface for your factory floor?  AX Control sells a variety of Pro-face Xycom options, including the <a href=\"https:\/\/www.axcontrol.com\/automation\/pro-face\/gp3000\">Proface GP3000 <\/a>and <a href=\"https:\/\/www.axcontrol.com\/automation\/pro-face\/gp-4000-series\">Proface GP4000 series<\/a>.  Talk to our team today for your personalized RFQ! <\/p>\n","protected":false},"excerpt":{"rendered":"<p>A closed-loop system will make automatic adjustments without external adjustment. The system uses a setpoint as part of the initial setup. Sound difficult? It&#8217;s not. Let&#8217;s break that down.<\/p>\n","protected":false},"author":1,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"jetpack_post_was_ever_published":false},"categories":[10],"tags":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v21.2 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>What is a Closed-loop System? - AX Control, Inc.<\/title>\n<meta name=\"description\" content=\"Our short blog will give you a quick explanation of a closed-loop system and how it is used in industrial control.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.axcontrol.com\/blog\/2021\/what-is-a-closed-loop-system\/23\/11\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"What is a Closed-loop System? 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