{"id":2395,"date":"2021-10-18T16:30:49","date_gmt":"2021-10-18T16:30:49","guid":{"rendered":"https:\/\/www.axcontrol.com\/blog\/?p=2395"},"modified":"2021-10-29T12:55:37","modified_gmt":"2021-10-29T12:55:37","slug":"industrial-machine-repairs-why-they-happen","status":"publish","type":"post","link":"https:\/\/www.axcontrol.com\/blog\/2021\/industrial-machine-repairs-why-they-happen\/18\/10\/","title":{"rendered":"Industrial Machine Repairs: Best Practices"},"content":{"rendered":"\n<figure class=\"wp-block-image size-large\"><img data-attachment-id=\"2396\" data-permalink=\"https:\/\/www.axcontrol.com\/blog\/2021\/industrial-machine-repairs-why-they-happen\/18\/10\/amin-khorsand-tanzpbvxjqo-unsplash\/\" data-orig-file=\"https:\/\/www.axcontrol.com\/blog\/wp-content\/uploads\/2021\/10\/amin-khorsand-tAnzPbVXjQo-unsplash-scaled.jpg\" data-orig-size=\"2560,1702\" data-comments-opened=\"1\" data-image-meta=\"{&quot;aperture&quot;:&quot;0&quot;,&quot;credit&quot;:&quot;&quot;,&quot;camera&quot;:&quot;&quot;,&quot;caption&quot;:&quot;&quot;,&quot;created_timestamp&quot;:&quot;0&quot;,&quot;copyright&quot;:&quot;&quot;,&quot;focal_length&quot;:&quot;0&quot;,&quot;iso&quot;:&quot;0&quot;,&quot;shutter_speed&quot;:&quot;0&quot;,&quot;title&quot;:&quot;&quot;,&quot;orientation&quot;:&quot;0&quot;}\" data-image-title=\"amin-khorsand-tAnzPbVXjQo-unsplash\" data-image-description=\"&lt;p&gt;Industrial company working on tractors&lt;\/p&gt;\n\" data-image-caption=\"\" data-medium-file=\"https:\/\/www.axcontrol.com\/blog\/wp-content\/uploads\/2021\/10\/amin-khorsand-tAnzPbVXjQo-unsplash-300x199.jpg\" data-large-file=\"https:\/\/www.axcontrol.com\/blog\/wp-content\/uploads\/2021\/10\/amin-khorsand-tAnzPbVXjQo-unsplash-1024x681.jpg\" decoding=\"async\" loading=\"lazy\" width=\"1024\" height=\"681\" src=\"https:\/\/www.axcontrol.com\/blog\/wp-content\/uploads\/2021\/10\/amin-khorsand-tAnzPbVXjQo-unsplash-1024x681.jpg\" alt=\"Machine repairs keep assembly lines humming, like this tractor assembly line. \" class=\"wp-image-2396\" srcset=\"https:\/\/www.axcontrol.com\/blog\/wp-content\/uploads\/2021\/10\/amin-khorsand-tAnzPbVXjQo-unsplash-1024x681.jpg 1024w, https:\/\/www.axcontrol.com\/blog\/wp-content\/uploads\/2021\/10\/amin-khorsand-tAnzPbVXjQo-unsplash-300x199.jpg 300w, https:\/\/www.axcontrol.com\/blog\/wp-content\/uploads\/2021\/10\/amin-khorsand-tAnzPbVXjQo-unsplash-768x511.jpg 768w, https:\/\/www.axcontrol.com\/blog\/wp-content\/uploads\/2021\/10\/amin-khorsand-tAnzPbVXjQo-unsplash-1536x1021.jpg 1536w, https:\/\/www.axcontrol.com\/blog\/wp-content\/uploads\/2021\/10\/amin-khorsand-tAnzPbVXjQo-unsplash-2048x1362.jpg 2048w, https:\/\/www.axcontrol.com\/blog\/wp-content\/uploads\/2021\/10\/amin-khorsand-tAnzPbVXjQo-unsplash-1200x798.jpg 1200w\" sizes=\"(max-width: 709px) 85vw, (max-width: 909px) 67vw, (max-width: 1362px) 62vw, 840px\" \/><figcaption>Tractors roll off an assembly line. By Amin Khorsand on Unsplash. <\/figcaption><\/figure>\n\n\n\n<p>Anyone who works in manufacturing knows unexpected machine repairs can lead to production loss and downtime.  They can even result in injuries.  Better to prevent issues altogether.  Read on to find out how. <\/p>\n\n\n\n<!--more-->\n\n\n\n<h2 class=\"wp-block-heading\">Downtime is Deadly. Machine Repairs are Key.<\/h2>\n\n\n\n<p>In this competitive global economy, a reliable and efficient operation is key to reducing costs and staying on top.  But if regular maintenance is ignored for too long, industrial machines will choose their own time to break down,  often with catastrophic consequences.  <\/p>\n\n\n\n<p>It doesn&#8217;t have to be that way.  Regular machine repairs keep industrial-grade machinery humming and keep production on schedule.  Downtime decreases, safety issues decrease, and overall product quality goes up.  <\/p>\n\n\n\n<p>Here are some common machine failure points and the repairs that will keep your facility in tip-top shape. <\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Motors <\/h2>\n\n\n\n<p>Motors (like <a href=\"https:\/\/www.axcontrol.com\/automation\/ge-fanuc-plc\/servo-motors-and-amplifiers\">GE&#8217;s VersaMotion series<\/a>) are the heart of many machines.  The devices take incoming electrical energy and turn it into linear or rotational motion.   While these components last a long time by design, certain conditions reduce their lifespan.  These include<\/p>\n\n\n\n<ul><li><strong>Poor ventilation<\/strong>.  Improperly ventilating a motor can allow dirt and other debris to enter the system.   This can lead to overheated or shorted circuits, or fouled moving parts. <\/li><li><strong>Improper installation<\/strong>.  Wear can occur if the motor is installed in the wrong place or without vibration mounts.  A dust-proof housing helps maintain a clean interior. <\/li><li><strong>Poor lubrication<\/strong>.  Without enough oil or the correct oil, motor components rub against one another.  This increased friction can lead to permanent damage or failure of the unit. <\/li><li><strong>Overheating<\/strong>.  Overloading the motor can result in overheating.  But overheating can also happen if any of the previous three situations mentioned are present. Meanwhile, increased temperature increases the likelihood of motor failure. <\/li><\/ul>\n\n\n\n<p>Regular maintenance, including lubrication, cleaning, and replacing worn or damaged parts, can extend the lifespan of your motor.  Make sure to check motors for problems during normal operation.  <\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Machine Repairs and Bearings<\/h2>\n\n\n\n<p>Bearings exist in almost every industrial machine imaginable.    The small parts reduce friction and smooth out rotation.  They also help parts maintain proper position as they rotate. <\/p>\n\n\n\n<p>Industrial-grade bearings have low-speed limits and high load ratings.   Further, industrial bearings offer higher quality and better performance than traditional parts.  They maintain top performance for manufacturing processes within industries like mining, oil and gas refining, and power production.  <\/p>\n\n\n\n<p>But the same qualities that make them suited for these industries also increase their cost. If you can extend their effective lifetime, it&#8217;s worth doing.  <\/p>\n\n\n\n<p>Common problems with bearings will present in several ways, including as: <\/p>\n\n\n\n<ul><li>Surface damage on machinery shafts<\/li><li>Bearing jams<\/li><li>Noises within the machine during operation.<\/li><\/ul>\n\n\n\n<p>Most bearing problems can be identified and avoided through inspections and maintenance.  Good and regular lubrication will maintain most bearings.  However, without the proper lubrication, bearings will lose efficiency and will fail. <\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Gears and Belts <\/h2>\n\n\n\n<p>Components that transmit power from one location to another can also lead to machine repairs.   Gears and belts drive all kinds of industrial machinery, and when they break, the device is often stopped dead until the part is fixed or replaced.  <\/p>\n\n\n\n<p>But gears and belts fail for a number of common and easily diagnosed reasons.  These include: <\/p>\n\n\n\n<ul><li><strong>Material fatigue<\/strong>.  This often happens after many user hours.  Avoid stoppages through regular inspections. <\/li><li><strong>Vibration.<\/strong> Vibration can cause gear teeth to grind against each other and lock up. <\/li><li><strong>Overheating<\/strong>.  Excess heat can cause gear expansion.  This changes the grip between belt and gear, causing slippage. <\/li><li><strong>Mechanical shock<\/strong>.  A sudden jerk can move machine components out of position, changing fit. Inspect regularly to avoid failure. <\/li><\/ul>\n\n\n\n<h2 class=\"wp-block-heading\">Regular Maintenance is Vital <\/h2>\n\n\n\n<p>Regular maintenance goes a long way to reducing unexpected machine repairs.   Consider following OEM maintenance schedules to stay up-to-date with inspections and lubrication.  <\/p>\n\n\n\n<p>Also, remember that it&#8217;s important to delegate all machine repairs to qualified individuals.  If your team doesn&#8217;t have the skill set to repair a particular piece of equipment, remember that <a href=\"https:\/\/www.axcontrol.com\/repair\">AX Control offers machine repairs on components like drives, PLCs, PCBs, and HMIs<\/a>. Talk to our team today if you need help! <\/p>\n\n\n\n<p class=\"has-text-align-center\">AX Control is located in central North Carolina. Need a part fast? Ask to pick up at our facility. <\/p>\n\n\n\n<p class=\"has-text-align-center\">Thanks for reading! Please feel free to share.<\/p>\n\n\n\n<p> <\/p>\n","protected":false},"excerpt":{"rendered":"<p>Anyone who works in manufacturing knows unexpected machine repairs can lead to production loss and downtime. They can even result in injuries. Better to prevent issues altogether. Read on to find out how.<\/p>\n","protected":false},"author":1,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"jetpack_post_was_ever_published":false},"categories":[333],"tags":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v21.2 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Industrial Machine Repairs: Best Practices - AX Control, Inc.<\/title>\n<meta name=\"description\" content=\"Surprise machine repairs can make or break your productivity. 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Here are key steps to avoid it when dealing with obsolete technology.","rel":"","context":"In &quot;Education&quot;","img":{"alt_text":"Industry Metal Vintage Technology","src":"https:\/\/i0.wp.com\/www.axcontrol.com\/blog\/wp-content\/uploads\/2020\/07\/industry-metal-vintage-technology-239419-scaled.jpg?resize=350%2C200&ssl=1","width":350,"height":200},"classes":[]},{"id":2514,"url":"https:\/\/www.axcontrol.com\/blog\/2022\/how-to-manage-obsolescence-in-industrial-automation\/14\/10\/","url_meta":{"origin":2395,"position":1},"title":"How To Manage Obsolescence in Industrial Automation","date":"October 14, 2022","format":false,"excerpt":"Technological advancements are wonderful things, but they also come with their fair share of hurdles. One of the most significant things people in automation must overcome is obsolescence\u2014with quickly changing processes, you never know when something will go the way of the dodo. Read on to learn how to manage\u2026","rel":"","context":"In &quot;Automation&quot;","img":{"alt_text":"How To Manage Obsolescence in Industrial Automation","src":"https:\/\/i0.wp.com\/www.axcontrol.com\/blog\/wp-content\/uploads\/2022\/10\/AXControlInc-194892-To-Manage-Obsolescence-blogbanner1.jpg?resize=350%2C200&ssl=1","width":350,"height":200},"classes":[]},{"id":221,"url":"https:\/\/www.axcontrol.com\/blog\/2019\/the-advantages-of-buying-refurbished-and-overstock-industrial-automation-equipment\/08\/11\/","url_meta":{"origin":2395,"position":2},"title":"Overstock\/Refurbished Industrial Equipment: Advantages","date":"November 8, 2019","format":false,"excerpt":"Do you know the advantages of overstock\/refurbished industrial equipment? The choices when you buy industrial automation equipment are varied.\u00a0 Do you buy new? Overstock? Refurbished? Do you consider repairing your current part?\u00a0 The age of your factory automation systems and the availability of parts will drive some of these decisions.\u2026","rel":"","context":"In &quot;Manufacturing&quot;","img":{"alt_text":"Scale","src":"https:\/\/i0.wp.com\/www.axcontrol.com\/blog\/wp-content\/uploads\/2019\/12\/scale-2635397_1280.jpg?resize=350%2C200&ssl=1","width":350,"height":200},"classes":[]},{"id":1381,"url":"https:\/\/www.axcontrol.com\/blog\/2021\/reconditioned-industrial-robots-what-to-know\/12\/05\/","url_meta":{"origin":2395,"position":3},"title":"Reconditioned Industrial Robots: What to Know","date":"May 12, 2021","format":false,"excerpt":"Even secondhand, industrial robots represent a big investment. Photo by Possessed Photography on Unsplash. Buying reconditioned industrial robots is becoming increasingly more common.\u00a0 These can be sourced through various merchants, or through larger sites like eBay or Amazon.\u00a0\u00a0 But even secondhand, industrial robotics represents a significant investment.\u00a0 And if sourced\u2026","rel":"","context":"In &quot;technology&quot;","img":{"alt_text":"possessed-photography-dRMQiAubdws-unsplash","src":"https:\/\/i0.wp.com\/www.axcontrol.com\/blog\/wp-content\/uploads\/2021\/05\/possessed-photography-dRMQiAubdws-unsplash.jpg?resize=350%2C200&ssl=1","width":350,"height":200},"classes":[]},{"id":996,"url":"https:\/\/www.axcontrol.com\/blog\/2020\/typical-repairs-on-motors-and-drives\/12\/11\/","url_meta":{"origin":2395,"position":4},"title":"Motors and Drives: Typical Repairs","date":"November 12, 2020","format":false,"excerpt":"Sometimes repairs are needed. We can help. At AX Control we do a lot of repairs on motors and drives.\u00a0 Not only do we offer repair services for our customers, but we also examine every reconditioned part leaving our warehouse for defects and optimize its performance before it gets boxed\u2026","rel":"","context":"In &quot;Manufacturing&quot;","img":{"alt_text":"15v4150-ac-drive","src":"https:\/\/i0.wp.com\/www.axcontrol.com\/blog\/wp-content\/uploads\/2021\/02\/15v4150-ac-drive.jpg?resize=350%2C200&ssl=1","width":350,"height":200},"classes":[]},{"id":1431,"url":"https:\/\/www.axcontrol.com\/blog\/2021\/motors-and-controllers-faqs\/03\/06\/","url_meta":{"origin":2395,"position":5},"title":"Motors and Controllers: FAQs","date":"June 3, 2021","format":false,"excerpt":"The FlexPak 3000 Motor Controller from Reliance Electric AX Control is one of the largest resellers of motors and controllers in Raleigh, NC and beyond. We see a lot of different parts, and do a lot of repairs. After nearly a decade in business, we know a lot about them.\u2026","rel":"","context":"In &quot;Manufacturing&quot;","img":{"alt_text":"Flex-Pak-3000-10FN2042","src":"https:\/\/i0.wp.com\/www.axcontrol.com\/blog\/wp-content\/uploads\/2021\/06\/Flex-Pak-3000-10FN2042.png?resize=350%2C200&ssl=1","width":350,"height":200},"classes":[]}],"_links":{"self":[{"href":"https:\/\/www.axcontrol.com\/blog\/wp-json\/wp\/v2\/posts\/2395"}],"collection":[{"href":"https:\/\/www.axcontrol.com\/blog\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.axcontrol.com\/blog\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.axcontrol.com\/blog\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.axcontrol.com\/blog\/wp-json\/wp\/v2\/comments?post=2395"}],"version-history":[{"count":4,"href":"https:\/\/www.axcontrol.com\/blog\/wp-json\/wp\/v2\/posts\/2395\/revisions"}],"predecessor-version":[{"id":2426,"href":"https:\/\/www.axcontrol.com\/blog\/wp-json\/wp\/v2\/posts\/2395\/revisions\/2426"}],"wp:attachment":[{"href":"https:\/\/www.axcontrol.com\/blog\/wp-json\/wp\/v2\/media?parent=2395"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.axcontrol.com\/blog\/wp-json\/wp\/v2\/categories?post=2395"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.axcontrol.com\/blog\/wp-json\/wp\/v2\/tags?post=2395"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}